Mechanical Design
Historically, industrial products weren’t exactly designed to be admired. They were often hidden away and aesthetic appeal was not a priority. The additional costs of creative design were seen as unnecessary because most people never saw these products and those who did weren’t influenced by their appearance.
However, with the rapid industrialisation of modern society, industrial products have become more visible, and even when they’re not directly in the public eye, the cost of developing visually appealing enclosures has decreased. Today, aesthetics are playing an increasingly important role in product design. This is where DSL come in, utilising design expertise, experience and robust internal processes to work collaboratively with clients on a wide range of projects.
Our Mechanical Design Process
At DSL, our mechanical design service is crafted to ensure that your product’s appearance aligns with contemporary expectations without compromising on functionality. We understand that in many cases, industrial clients opt to use off-the-shelf enclosures as a base, modifying them to match specific applications and aesthetic preferences. This approach offers a cost-effective solution compared to developing custom enclosures from scratch. Off-the-shelf solutions can be tailored to incorporate specific branding, unique features, and the necessary functional adjustments.
However, we also understand that standard enclosures don’t always meet every need. For clients who require something more unique or have a particularly complex vision in mind, we provide in-house capabilities to develop ideal product enclosures. Our team of mechanical design experts collaborates with external creative designers when needed, ensuring that even the most sophisticated aesthetic and functional requirements are met.
DSL are Experts in Electronic and PCB Design
Collaborative Design Process
Our approach to mechanical design starts with a deep understanding of your product’s intended use, market demands, and unique requirements. We believe in a collaborative process where your insights are valued, allowing us to co-create enclosures that capture your vision while remaining practical and cost-effective. The initial concept stage involves detailed consultations, where we consider the product’s environment, ergonomics, user experience, and overall branding. Whether your product will face harsh outdoor environments or needs to fit seamlessly into a sleek office space, we craft designs that are both robust and appealing.
Once a design concept is agreed upon, we move on to prototyping. Our in-house prototyping capabilities enable us to quickly produce accurate models of the proposed design, giving you the opportunity to assess its form, fit, and functionality. This iterative process ensures that any necessary adjustments are identified early, saving time and cost in later stages. Our testing procedures also help validate the prototype’s durability, usability, and compliance with relevant standards, ensuring that the final product will be robust and reliable.
Additional Considerations for Mechanical Product Design
If you’re using off-the-shelf enclosures as a foundation, here at DSL, we excel at customising them to meet your specific requirements. Modifications may include cutting openings for connectors, adding internal mounting points for components, or applying unique finishes and branding.
Material selection plays a crucial role in ensuring a product’s longevity and performance. Our engineers are well-versed in a wide array of materials, from traditional metals to advanced composites. We advise on the most suitable material choices based on your product’s intended environment, mechanical requirements, and budget constraints. Our deep understanding of manufacturing techniques enables us to design enclosures that are efficient to produce while maintaining high quality and performance standards.
A great mechanical design service works hand-in-hand with electronic design, and DSL is uniquely positioned to offer this holistic approach. Our electronic design team collaborates seamlessly with mechanical engineers to ensure that all electronic components are securely housed and optimally arranged. This integration reduces the risk of compatibility issues and streamlines the entire design process.
Delivering Solutions That Reflect Your Brand
Our mechanical design service at DSL helps you deliver projects that communicate your brand’s values while offering practical functionality. From industrial ruggedness to refined elegance, our team helps you achieve the desired impact.
So if you are looking for a comprehensive solution then you can feel confident that DSL will combine cost-effective off-the-shelf modifications with fully custom designs to match your specific requirements. With our collaborative approach, advanced prototyping capabilities, and expertise in materials and manufacturing, you can trust DSL to deliver a mechanical design project that aligns perfectly with your vision.